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20th January 2009
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Build Diary...

9/7/2009

Work continues

Filed under: - danro @ 8:11 am

I’ve had some time off work so decided to exhume the chassis and get going again.

Having removed al the cr*p that was covering it I wheeled it out into the sunlight for a quick photo shoot. I span it round and wheeled it back in.

I’ve also bought the new Haynes book “build your own sports car on a budget” as it is more geared for using a sierra.
From the book I have used the plans to make my own seats, from cardboard first.
I’ve also started to strip the steering rack. I have the ball joints off and a good idea of how the shortening will work.


19/1/2009

Back building..

Filed under: - danro @ 4:16 pm

Spent 3 hours on the “the Car yesterday and thoroughly enjoyed it. :-D
So, I’m making plans for the next steps.
Floor pan has been 95% fully welded in, just a couple of short seams to finish, but the welded had to cool down so I went in.
I have the back end to complete and get the rear suspension made so that will be my next goal…
Water PumpThermostat


15/10/2008

Sept 2004

Filed under: - danro @ 10:10 am

Well as you can probably guess, there has not been much to report recently
New additions to the family have quite rightly taken priority.
However things appear to be settling in to some sort of routine now, as a result I have managed to get outside
The chassis has not changed, but the donor has lost a good few pounds.
Pics will follow soon


4/8/2008

Floor pan is a goer..

Filed under: - danro @ 5:27 pm

Progress, not a lot, but progress.
The sheet of steel that is to be the floor pan is now 5 smaller pieces. Two of which perfectly fir the appropriate holds in the chassis. Two more to go, then weld ‘em in!
Once the floor pan is done, I’ll complete the rear end..
Photos to come…


29/2/2008

February 2008

Filed under: - danro @ 10:33 am

Hmmm .. :-o :-o :-o :-o
That was the quickest year ever! :-?

So what have I done?
Not a lot actually, I successfully managed to side track myself with my new hobby, air rifle shooting, and have been busy in the garage designing and making various air rifle targets that are now for sale here.

So the car.. what’s happened..?

  • I have primed the front wish bones
  • Assembled the hubs and attached the front wheels!
  • I have also welded a plate of steel to front of the chassis to between chassis rails LD and E
  • Suspension mount at the front has been fully welded and “mock” springs made to substitute the lack of real ones :-D

Next goal is to weld in the floor pan.
I’m getting into the garage much more at the mo, so with luck and dedication there should be some progress (oh and my eldest daughter Mia will be driving next year, a bet was made that it would not be ready for her to learn in - I don’t want a pile of bits - if I should fail it should be a close thing
8-) 8-) 8-) )


5/4/2002

March 2002

Filed under: - danro @ 9:00 am

Made the key.. Piece of cake!! Well, a piece of tubular steel and a hammer!!
That was fun ;o)
Couple of hours more practice and I think we are there!!
I can now tack two bits of 1″ square tube together
so well that the metal will rip rather than the weld breaking!! I am one happy chappie! :-)))))))))
I can move on with the build..
After a few weeks of dealing with other tasks,
making some cupboards and finishing the pool cover roller I eventually got back into the garage to work on the car.
My first task is to grind off all the crap welds from the previous attempts - what a lovely job that was.. Not!!
Still I made it a little better asI used a pair of motorcycle ear
plugs to reduce the noise - I had previously been getting
some awful headaches that would last a day or two after I had been on a grinding session.
No problems this time.
With the old welds off
I re-welded the ‘internal’ joints and ground them flat.
Around this time I got fiddling with the welding mask I had been given by my father (a well used one).
I had been unhappy with the view through the glass.
While I could see the arc and sometimes I could just make out the metal, most of the time
it was a case if line myself up before the weld started and guide myself as best I could with very little vision.
I had cleaned the outside and inside of the lens a few times but with very little improvement, however this time I discovered that there were in fact two lenses.
One was clear and I guess is heat
resistant as it is on the outside, the other is the dark glass on the inside.
When I took these apart and removed the gunk between them I discovered that it is actually possible to see what you are doing while you are welding!!!
Another breakthrough - I feel much happier with this whole welding lark now. :op
Anyway I am now the proud owner of a 3 dimensional chassis!!!
I successfully added the four uprights (H) to my lower rails.
Unfortunately the evening was over by the time I finished the last of the uprights but I left the garage itching to get back in and crack on.
I had been feeling a little despondent when things had been going pear shaped, but that is sorted now, the chassis is starting to take shape!!!

On the third week of the month I picked up my old motorbike a Kawasaki EN450 Ltd, this had
been with my brother-in-law as it was overheating one of the new twin exhaust pipes.
He had drawn a blank and concluded with either the pipe is blocked or
there is a stuck exhaust valve - I’m going with the second
as it had been laid up for a couple/3 years.
This is going to take a good few weekends looking at, as I want it on the road for the Summer, unfortunately
the car will have to wait…
Though I may find time to add a few more chassis rails…. : ^P
We shall see..


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