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20th January 2009
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Build Diary...

9/7/2009

Work continues

Filed under: - danro @ 8:11 am

I’ve had some time off work so decided to exhume the chassis and get going again.

Having removed al the cr*p that was covering it I wheeled it out into the sunlight for a quick photo shoot. I span it round and wheeled it back in.

I’ve also bought the new Haynes book “build your own sports car on a budget” as it is more geared for using a sierra.
From the book I have used the plans to make my own seats, from cardboard first.
I’ve also started to strip the steering rack. I have the ball joints off and a good idea of how the shortening will work.


19/1/2009

Back building..

Filed under: - danro @ 4:16 pm

Spent 3 hours on the “the Car yesterday and thoroughly enjoyed it. :-D
So, I’m making plans for the next steps.
Floor pan has been 95% fully welded in, just a couple of short seams to finish, but the welded had to cool down so I went in.
I have the back end to complete and get the rear suspension made so that will be my next goal…
Water PumpThermostat


15/10/2008

Sept 2004

Filed under: - danro @ 10:10 am

Well as you can probably guess, there has not been much to report recently
New additions to the family have quite rightly taken priority.
However things appear to be settling in to some sort of routine now, as a result I have managed to get outside
The chassis has not changed, but the donor has lost a good few pounds.
Pics will follow soon


4/8/2008

Floor pan is a goer..

Filed under: - danro @ 5:27 pm

Progress, not a lot, but progress.
The sheet of steel that is to be the floor pan is now 5 smaller pieces. Two of which perfectly fir the appropriate holds in the chassis. Two more to go, then weld ‘em in!
Once the floor pan is done, I’ll complete the rear end..
Photos to come…


29/2/2008

February 2008

Filed under: - danro @ 10:33 am

Hmmm .. :-o :-o :-o :-o
That was the quickest year ever! :-?

So what have I done?
Not a lot actually, I successfully managed to side track myself with my new hobby, air rifle shooting, and have been busy in the garage designing and making various air rifle targets that are now for sale here.

So the car.. what’s happened..?

  • I have primed the front wish bones
  • Assembled the hubs and attached the front wheels!
  • I have also welded a plate of steel to front of the chassis to between chassis rails LD and E
  • Suspension mount at the front has been fully welded and “mock” springs made to substitute the lack of real ones :-D

Next goal is to weld in the floor pan.
I’m getting into the garage much more at the mo, so with luck and dedication there should be some progress (oh and my eldest daughter Mia will be driving next year, a bet was made that it would not be ready for her to learn in - I don’t want a pile of bits - if I should fail it should be a close thing
8-) 8-) 8-) )


7/5/2005

April 2005

Filed under: - danro @ 10:15 am

Things are moving on now. We have decided to move house so the car has to be rolling
before the move date (no date yet) so a renewed effort has been put in.
The donor cars has all but gone, just the engine and one wing left.
The rest has been taken to the dump.
Tubes G1 and G2 have been placed and fully welded, allowing an extra inch in the engine bay,
as advised by Mark Allanson on the Locost Builders site,
so that the starter motor will not occupy the same space. - Cheers Mark!
Made up a jig to sort out the alignment of the front suspension, I’m pleased with the way they have
gone on. Bottom brackets at the front are tacked on as is one of the top front brackets.
The jig will help me locate the correct position of the “FU” tubes.
This has been worrying me a little as I have strayed away from the book dimensions
a little and was not too sure of the impact this would have here.

Enlisted some help from my Dad to sort out the bush cases.
I have been unable to source some 21m ID tube so Dad suggested making our own on the lathe
from a 25m bar. We will also use this to make the top ball joint holders one I can locate
an M18 tap (or die - can never remember!)
I have also had problems sourcing the 4″ tube for the de dion hub carriers so I’m
currently considering square section carriers and de dion tube… the jury are out on this one..
Probably more research to do regarding this
Bought the Transit track rod ends from Camberley Auto factors - £6 a piece, they had to order
them specially and needed payment up front, which annoyed me as they could not take a credit card
over the phone, so it took two journeys to pick them up :-(
Interestingly Camberley Autos could not get the Maxi ball joints until July 2005…!
So I dropped Darren at GTS an email enquiring on the current stock levels at GTS Tuning….
.. the response was “we have tons in stock, P&P £6.50″. So an order was duly placed on his site
for two Maxi ball joints at £16 each, 2 working days later they tuned up - Excellent service - again!
I can certainly recommend GTS!


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